General Electrical Modifications, Help & Information.

Ok, my Loom is in dire need of replacement. I have, just bought one because Every time I fix the electrics on my bobber, I have to then fix the fixes that unfixed themselves every time I fix it??...

https://www.suzuki800.com/t7871-vx800-wiring-issue-colours-diagram

Hi Guys, Its been a while, and iv'e put a few miles on the old girl. But I have recently developed a stalling issue when shes warmed up, on a recent ride in the nice weather we are having here in...

https://www.suzuki800.com/t7903-m800-stalling-when-warm

Hi everyone looking for advice on how to wire up a horn on my 800 intruder were the wires go

https://www.suzuki800.com/t7898-horn

Hi everyone how to wire the horn from the switch

https://www.suzuki800.com/t7890-horn

Hi always nice to start with a problem the same day as an Introduction..  So I've had my VS800 '96 4 days.. 6K on the clock. This morning I've tried to start up and get a relay sounding noise co...

https://www.suzuki800.com/t5187-starting-problems-relay

How to wire the three wires from headlight to get hi low beam working

https://www.suzuki800.com/t7873-headlight-fix

What the hell have I done? Whenever I switch the headlights on, the rev counter stops working? I have disconnecrted the headlamp completely and it still does it. Anyone have any clues wh...

https://www.suzuki800.com/t7874-rev-counter-stops-when-lights-are-on

just got a vs 750 1987 with no handel bar switches if can't get original ones  was thinking of trying a pair of universal ones but all the wiring is different  not sure what color wires go ...

https://www.suzuki800.com/t7858-vs750-800-handle-bar-switches-wiring

My VX800 is hevily customized and its pretty much entirely a different bike with the exception of the engine. So, nothing is stock. The light was rotten. Its a rubbish 4" pathetic thing and so in...

https://www.suzuki800.com/t7727-low-power-in-electrics-causes

Hi.  I've searched but can't find anything. Does anyone know the tank idiot lights wiring set up for an 09 M800 please? I've removed everything from the tank and will be fitting a handlebar mo...

https://www.suzuki800.com/t7809-idiot-lights

Hello I'm putting a towbar on my bike please can anyone tell me what colours are the wires on the bike for the indicators/ brake light /main light and earth I have the m800 thank you dale

https://www.suzuki800.com/t7793-electrics

SO HELLO  FELLOW 8HUNDREDSTERS LOL SO IVE HAD THE PLEASURE OF HAVING MY 06 S50 805CC CARBERATED BOULEVARD CATCH FIRE WHILE RIDEING  I ALOMST WAS ABLE TO PUTOUT THE FIRE BEFORE IT WAS A TOTAL LO...

https://www.suzuki800.com/t7767-if-anybody-knows-what-there-talking-about-speek-about-this-1

Hi guys hoping for a bit of assistance I recently purchased a techclusion efi controller the instructions tell you to tap into the grey/white and grey/black injector wires from ecu.I have the ecu...

https://www.suzuki800.com/t7759-2008-suzuki-intruder-800-location-of-wires-for-fuel-injectors-from-ec

I have started tidying up rear end and am at the wiring stage I have come across a small problem new indicators have only one wire coming from them where the standard harness has 2 for each indic...

https://www.suzuki800.com/t7733-new-indicators

I am new to the bike scene and I am hoping someone can point me in the right direction with my problem. I went to start my bike and when I turned the key on I had no electric to anything no headl...

https://www.suzuki800.com/t7568-bike-not-starting

Doing a service on the swingarm bearings and shaft drive and came across the location of the reg/rec unit. Moved it out of the way from behind the engine /swingarm area and relocated it between...

https://www.suzuki800.com/t7578-vx-reg-rec-location

Hello All I have been searching for a while now but it does not look like there are many videos or such on changing the stator and rectifier on my bike. I have just fitted a new battery but it is...

https://www.suzuki800.com/t7707-charging-issue-with-my-vl800-k8-2008-intruder

k Hey all. I've bought a gauge cluster from chine for my vz800. The cluster is a speedo and tach. Bike does NOT have a tach currently. Is the a factory lead on the bike to connect a electric ta...

https://www.suzuki800.com/t7692-adding-a-electronic

Trying to figure out what an appropriate replacement for the starter control relay (MMM / Mitsuba RK-0313) would be. I am not able to source a reasonably priced one locally (or at all), and the e...

https://www.suzuki800.com/t7675-vz800-starter-control-relay

Am looking for spark plug igniter connector for VZ800 pics. On the bike the wiring was messed up and cant follow the wiring diagram. Cables were removed from the connector and want know exactly...

https://www.suzuki800.com/t7669-cdi-spark-plug-igniter-connections

Hi all. I've a problem that has been puzzling me for a few months now. I hope someone will be able to point me in the right direction. Last year I bought vz800 m800 2008 which I planned to use as...

https://www.suzuki800.com/t7653-no-spark-on-1-cylinder

2008 c50 boulavard heres the story...... brought it running really well apart from a severe crank knock ,found and fitted another engine out of a 2008 vl800 the bike will only run on both cylinde...

https://www.suzuki800.com/t7398-air-flow-sensor-is-doing-my-head-in

I have searched the forums and haven't found what I need help with yet. It has to do with a spark issue on one cylinder.  When boot is attached it won't spark. When I pull it off but hold it c...

https://www.suzuki800.com/t6898-spark-on-one-cylinder-issue

Anyone know if a speedo from a fuel injected VL800 will work on an earlier model? I noticed the 2006 speedo has an FI light where the oil light is on the 2001 speedo. Cheers Daz

https://www.suzuki800.com/t7648-change-of-speedo

Has anyone had experience with an installed Dakota Digital PGR-1000 Series Programmable Gear Readout? It mounts to the handle bar and reads out 1st through 5th gear after going through the setup ...

https://www.suzuki800.com/t7632-programmable-gear-readout

I was taking of the pipe from the carb to the air filter and something snapped and I  was left with this part hanging does anyone know what it is and where it goes also looks broken does anyone ...

https://www.suzuki800.com/t7591-help-where-does-this-part-go-or-plug-into

A quick question I am looking at upgrading the poor vz800 2005 head light but unsure if anyone has gone down the Hid bulb route or  gone for a replacement full led lens unit also what size is th...

https://www.suzuki800.com/t7556-vz800-headlight

I have bought a speedo from China (very cheap), since my used desperado came with none. I was able to wire everything but I can't decide from where to get rpm signal.  Everyone says that I shoul...

https://www.suzuki800.com/t7538-aftermarket-speedometer-installation

I have a 1999 VZ800 and the fuse that controls the circuit for the tail light, side / postion light and the speedo illumination keeps blowing. It's a 10A fuse. I know I have a short somewhere but...

https://www.suzuki800.com/t7475-tail-light-fuse-blowing

The bike is a 2003 suzuki vl800 k3 Hoping someone can help me out,  I currently have the bike in parts due to the frame being repowdercoated, so am doing a general tidying up of the wiring b...

https://www.suzuki800.com/t7464-single-red-and-blue-wire-help

Hi guys i was involved in a hit and run . Wrecked my 2011 vz800 l1 engine, a bike mechanic said he would rebuild the engine. Bottom end shot to bits.  Said it wasn't worth fixing..  So he bough...

https://www.suzuki800.com/t7420-blown-engine-replacement

Hi, I've ordered some clear lens for the m800, can I change the bulbs to amber led's or will I need replacement flasher unit or resistors, I can of course just replace with stock amber bulbs, hel...

https://www.suzuki800.com/t5220-led-turn-signals

I have all the love in the world for my new to me M800. It's not a big deal but the only thing i have to gripe about is the horn. I dont use it a lot BUT there are occasions when it is truly need...

https://www.suzuki800.com/t926-horn-change-on-m800

Heyo, I'm slowly starting to put my loom back in for the dry build of my bobber build. I'm not any good with electrical stuff haha, I need help finding out where the battery terminals connect to ...

https://www.suzuki800.com/t7342-just-a-little-help

Rear bulb has blown on my vz800.  Looked underneath and there is a small inspection hatch , is that how I change the bulb ? No screw in the lense to lift it off.

https://www.suzuki800.com/t7318-1999-vz800-rear-light-change

Hello guys, My speedo just died and Im looking for the wiring schematic to try to check speedo pin out to adapt a ebay speedo. On google Im not finding anything... Im also looking for info...

https://www.suzuki800.com/t7181-suzuki-intruder-vl-800-2001-wiring

Hi guys, Does anyone knows if its possible to fix this? Theres some characters missing on display... Thanks

https://www.suzuki800.com/t7166-speedometer-problem

Hi folks - hope someone can shine some light on this issue for me would like to ride the bike for more than 5 10 minutes without having to call someone out with jump leads or push it 2 miles home...

https://www.suzuki800.com/t7106-elecrical-issue

Hi my 1993 VX800 cannot now be ridden. I can start the bike (with side stand up or down, but as soon as I put it into gear it stalls (with side stand up or down. I've checked the side stand switc...

https://www.suzuki800.com/t7115-sidestand-switch-faulty

Hello there, just got this bike and had to fit a new battery, went for a gel type, never had one before. Fitted it and started it up fine, rode a while then noticed the regulator (fitted next to ...

https://www.suzuki800.com/t7099-reg-rectifier-hot

I have a 1994.  New battery, spark plugs, starter solenoid.  Turn the key, everything lights up fine.  Push the start button, cranks but doesn't turn over.  Push the button and turn the throt...

https://www.suzuki800.com/t7050-help-me-please-starting-issue

Hi there, had my Volusia Intruder 02 spec since 2007 with only a few silly niggles always on the electrical side of things, mainly false temperature readings by means of temp warning light trying...

https://www.suzuki800.com/t7045-the-old-favourite-ignition-switch

Hi guys, I am riding an VL800 2002 Intruder and was looking into getting some speakers to mount up to the handlebars as well as a usb port for convenience in case needing to charge over a long ri...

https://www.suzuki800.com/t7038-2002-vl800-intruder-safe-to-add-speakers-and-usb-port

OK.. So being the big monkey that I am.. As I was wiggling the new hand grips... It moved the switch housing and snapped the wires off the start button .. But I cant solder it back.. Because plas...

https://www.suzuki800.com/t7016-switch-housing-help

hello all have a 1995 vs800gl intruder  anyone know why when I just put on ignition it creates a spark even without the engine running? Someone said that it could  be the CDI box at fa...

https://www.suzuki800.com/t6987-missfire

Hi guys, I have a cigarette charger which will have a Zus Nonda Dual charger to charge both a GoPro and SatNav at the same time. Which fuse would be better to hook it up to? I have seen most plac...

https://www.suzuki800.com/t6953-which-amp-fuse-to-use

Anyone know where I can source a speedo unit in MPH for my bike ?

https://www.suzuki800.com/t6944-mph-speedo-for-2012-c800

Help please, I have a Sachs B805 with a Suzuki v twin 800 motor and have no sparks

https://www.suzuki800.com/t6871-no-sparks

Hi all, I have a 2000 VZ800 Marauder. My starter motor switch has jammed solid; tried WD40 etc, nothing helps. I can't seem to find the switch anywhere online, plenty of very expensive complete...

https://www.suzuki800.com/t6823-starter-motor-switch-jammed

i pick up 1994 vs800 with wire cut out of fuse box will 96 or 2004 harness work as clymers book claims so i can put it back to factory and just plug in stock connectors.thanks

https://www.suzuki800.com/t6812-harness-question-compatibilty